Keywords: Total Productive Maintenance (TPM), Kobetsu Kaizen, Process Industry, comprehensive approach for the deployment of Kobestu-Kaizen Pillar are. Abstract – Total Productive Maintenance (TPM) is a tool that increases the efficiency and effectiveness of equipment. In. 8 pillars of TPM, Kobetsu Kaizen play a. TPM is implemented in industry for improving production efficiency with an ultimate aim of attaining zero breakdowns, zero losses and zero defects. The purpose.

Author: Shakak Zuramar
Country: Kazakhstan
Language: English (Spanish)
Genre: Education
Published (Last): 28 June 2013
Pages: 111
PDF File Size: 13.49 Mb
ePub File Size: 5.65 Mb
ISBN: 241-8-34762-939-8
Downloads: 75742
Price: Free* [*Free Regsitration Required]
Uploader: Akirg

By using this data they calculated OEE of the four Melesse Workneh Wakjira and Ajit Pal Singh [8], had power house and kobwtsu the results and then done a case study in Ethiopian malt manufacturing concluded that by improving speed efficiency, OEE industry to evaluate the effectiveness of TPM can be improved. The results of implementing an effective across the division.

Kaizen Institute India Blog.


It is all about the kobdtsu improvement of kobesu only the equipment but also the processes as to reduce the losses in manufacturing. Enter the email address you signed up with and we’ll email you a reset link. If such a solution is expensive or difficult to implement, the rigour and analysis of the problem must be improved. TPM aims to maximize equipment activities. Stratification alternately, flow chart or run chart: Under such circumstances, achieving Zero Breakdowns becomes next to impossible.

Break the existing paradigm by Kaizen.

Focus of easy handling of operators. Relentless pursuit to improve over all plant equipment effectiveness. It follows a structured approach to Engineering Division by the time the division increase the skill levels of personnel so that embarked on TPM journey.

  HP J110A PDF

Kaizen requires no or little investment.

Engineering Science and Technology, vol. Key to drive Kaizen by KII. The root cause of the problem will be found only when we find the immediate cause. These activities are not limited to production areas and can be implemented in administrative areas as well. The eight pillars of TPM are as follow: Why – Why analysis 3. Kunio Shirose defined TPM as not only a set of activities for restoring equipment to optimal conditions but also to create an environment to sustain those conditions.

First step towards continual improvement by KII. Achieve and sustain zero loses with respect to minor stops, measurement and adjustments, defects and unavoidable downtimes. Successful Person by KII. Tiger in the toilet by KII. Which stage are you at?

Skip to main content. Role of Kaizens to Improve Productivity: Current perceptions in the kkobetsu by KII. Kaizens were localized and for is the third pillar of TPM and aims to achieve problem on hand. Sporadic losses indicate sudden large deviations from the standard. The TPM activities will eliminate equipment losses related to availability, performance rate, and quality rate.

Or in other words, Gemba means the real place where the value is added, where the problems are resolved, where the work is happening. Production management requires an effective and efficient maintenance management system.

Managing to Learn by KII. However the concept of PM was taken from participation”. Foundation on which the transformation takes place by KII. For the purpose of identifying the losses and prioritizing the following process is implemented.


Till the time Kobetsu they can understand, manage and improve Kaizen KK pillar activity was started, operators, their equipment and processes. Kaizen activities try to thoroughly eliminate 16 major losses. Muda walk by KII. Describe Kaizen goals and guiding principles. Remember me on this computer. Everyone needs to have the same perspective and knowledge of kaizzen current equipment areas that are being investigated.

The losses can be classified into two categories — Sporadic and Chronic. Mahesh, and Kishan Doss [10] inserts between operations, changing of FCAW had done a case study in improving the breakdown Torches, Gas Shields, Loading of universal heads, losses of machines through the implementation of Tool or cutter set up time. Applied Mechanics and Materials Volumes Kaizen activities try to thoroughly eliminate 16 major losses.

Hence the KK pillar had to train 4. Production management requires an effective and efficient maintenance management system.

Kobetsu Kaizen – UTC

Download the Registration Form and email the completed form to us at adminutcsb umw. We are great Problem Solvers, But……. While at the Gemba, the team should examine the equipment parts and materials that were associated with the problem or the failed equipment. OEE is calculated with the formula: This would help the problem-solvers to do the root cause analysis in the right perspective. Maintenance JIPM in the year Newer Post Older Post Home.